13.11.24

How Katoen Natie Bridges Precision and Flexibility In Warehousing

Order preparation, or picking, is at the heart of most warehouse operations. It’s a process that’s as dynamic as the demands of today’s fast-paced, customer-centric world.

Order preparation, or picking, is at the heart of most warehouse operations. It’s a process that’s as dynamic as the demands of today’s fast-paced, customer-centric world. Businesses face a growing list of specific requirements for how orders are prepared, packed, and shipped. Traditional methods often require either a rigid “fixed” approach or a fully “dynamic” system. Both have their benefits—and their limitations.

At Katoen Natie, we’ve developed an innovative solution that brings together the best of both worlds: Flex Locations. This unique setup blends the structure of fixed locations with the adaptability of dynamic picking, ensuring efficiency, precision, and scalability.

Understanding Fixed and Dynamic Locations

To fully appreciate the value of Flex Locations, it’s important to understand the strengths and challenges of fixed and dynamic systems.

Benefits Limitations
Fixed Locations
  • Control over where and how picking is executed
  • Ideal for heavy or voluminous goods to ensure stable pallets and avoid damage
  • Easier to train operators and manage inventory for specific zones
  • Requires manual work to analyze, manage, and adjust setup
  • Often takes up more space when not needed daily
  • Replenishment delays when locations are empty resulting in potential operator downtime
  • Potentially longer picking routes if inventory is spread across warehouse
Dynamic locations
  • Greater flexiblility in item placements
  • Better use of available space, reducing unused areas
  • Automatically adjusts to changing inventory levels without manual intervention
  • Potentially longer picking routes if inventory is spread across warehouse
  • Goods may be stored in hard-to-reach locations requiring specialized equipment
  • Lack of control over picking order may posing challenges for palletizing

 

Now imagine you could combine the flexibility and availability of dynamic picking with the ability to control exactly where and how picking happens.  That’s exactly what Flex Locations offers.

The Flex Locations Advantage

Flex Locations are predefined areas within the warehouse optimized for picking operations. These areas, often on the ground level or in easily accessible spots, can be configured to meet specific needs. By combining flexibility with control, Flex Locations provide a streamlined solution for modern warehousing challenges.

Here’s how it works:

  1. Smart Allocation with Flex Batches
    Warehouse operations can allocate any number of orders to a Flex Batch. Once assigned, the Warehouse Management System (WMS) takes over, automating the entire process.
  2. Real-Time Replenishment
    The WMS identifies stock availability in Flex Locations and initiates replenishment for any shortfalls. Replenishments are prioritized to ensure stock is ready as soon as possible.
  3. Intelligent Placement
    Algorithms determine the best placement of goods within Flex Locations, ensuring optimal organization for picking. For example, heavy items are placed first, followed by lighter ones to facilitate stable pallet building.
  4. Demand-Driven Optimization
    High-demand items are given multiple Flex Locations, ensuring continuous availability and reducing congestion during picking.
  5. Automated Picking Instructions
    Once the necessary stock is in place, picking assignments are generated automatically and directed to skilled operators.

Efficiency Without Compromise

Flex Locations deliver a picking process that is efficient, customer specific and sustainable. With benefits including a reduction in manual interventions, shorter picking routes, space optimization and a customizable setup that can meet even the most complex of requirements. Katoen Natie’s Flex Locations reflect our commitment to innovation and excellence in logistics. By integrating intelligent systems and cutting-edge technology, we’re helping our clients navigate the complexities of modern warehousing with ease.

Interested in learning more about how Flex Locations can transform your operations?

Reach out to us and speak with an expert today and take the first step toward a smarter, more efficient supply chain.

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