10.09.24

How Katoen Natie’s Innovative Software Makes The Difference For Our Customers

The answer lies in the advanced optimization technology driving modern logistics.

Have you ever wondered how items of all shapes and dimensions makes their way to your local store, perfectly packaged alongside other products, without wasting space in the truck or causing inefficiencies in the warehouse? The answer lies in the advanced optimization technology driving modern logistics.

At Katoen Natie, we’re at the forefront of this revolution, using innovative software tools that optimize every step of the logistics process. Our cutting-edge internal optimization algorithms are seamlessly integrated into our Warehouse Management System (WMS) ensuring that your products are shipped not only efficiently but also sustainably.

The Power of Precubing

Precubing is a game-changer in today’s logistics landscape. This critical process involves calculating the optimal parcel or pallet size for shipping orders, ensuring that every inch of space is utilized effectively. Here’s why precubing is essential:

  • Maximizing Space Utilization: By identifying the best parcel or pallet size for each order, our software minimizes wasted space and ensures that every shipment is packed efficiently.
  • Reducing Repacking Needs: With the right size determined from the start, we cut down on the need for repacking, saving both time and resources in the process.
  • Promoting Sustainability: By reducing the amount of “air” shipped in packages, we significantly lower our carbon footprint, aligning with environmentally-friendly practices
An example of precubing rendering of a container

 

Precubing not only improves our conventional warehouse operations but also empowers us to make data-driven decisions when it comes to parcel and conveying automation. This leads to smarter, more efficient logistics overall.

 

 

Optimizing Every Step of the Process

Our optimization software doesn’t stop at selecting the best shipping method for each order. It goes a step further by analyzing all the order lines that need to be picked and the dimensions of the final shipments. Here’s how it works:

  1. Efficient Multi-Order Picking Tours: The software allocates orders to picking carts and selects the best combination of orders for each picking tour. This reduces driving distances within the warehouse and optimizes productivity.
  2. Data-Driven Decisions: Using real-time data, our software ensures that every decision—from packing to shipping—is based on the most efficient and cost-effective approach.
An example of a multiorder picking tour

 

Real Results: Boosting Productivity and Reducing Waste

The introduction of this optimization software has delivered impressive results:

  • Over 10% Improvement in Picking Productivity: Our optimized picking tours have streamlined the process, saving valuable time and effort.
  • 15% Reduction in Shipped Air: By minimizing the amount of air in shipments, we’ve reduced packaging waste and improved sustainability.

These advancements highlight how innovation can lead to tangible benefits for both our clients and the environment.

Join the Logistics Revolution with Katoen Natie

At Katoen Natie, we’re committed to revolutionizing the logistics industry through innovative solutions that save time, reduce costs, and promote sustainability. Our internal optimization algorithms are just one example of how we’re helping clients stay ahead of the curve.

Curious to learn more?

Reach out to us and speak with an expert today and take the first step toward a smarter, more efficient supply chain.

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  • 26.09.24
    Optimizing Automotive Logistics: The Power of Katoen Natie’s Inbound Consolidation Platforms
    Katoen Natie, a global leader in logistics and supply chain solutions, has established itself as a key player in the automotive industry through its specialized services. Among these services, one that stands out is the operation of Inbound Consolidation Platforms (ICPs). These platforms are critical for managing complex supply chains, ensuring the efficient and timely delivery of components to production lines. This article explores the role and significance of ICPs, with a focus on their application in serving a prominent global compressor manufacturer.

    The Role of Inbound Consolidation Platforms

    Inbound Consolidation Platforms play a pivotal role in streamlining the automotive supply chain by centralizing and organizing components from multiple suppliers into a single hub. In an industry where precision and timing are crucial, ICPs offer several important benefits: 1.      Efficiency in Logistics By consolidating multiple inbound shipments into one centralized platform, Katoen Natie reduces the complexity and costs involved in handling numerous deliveries. This ensures that all necessary components are available when needed, helping to prevent delays and disruptions in production. 2.      Enhanced Quality Control The consolidation process provides an opportunity for comprehensive quality checks, ensuring that only high-quality, approved parts reach the production line. This step is vital in the automotive industry, where the reliability of each component can significantly impact the overall performance and safety of vehicles. 3.      Improved Inventory Management ICPs offer a centralized system for managing inventory, allowing for better forecasting and control. This reduces the need for excess stock, frees up valuable warehouse space, and lowers the overall cost of inventory management.

    Katoen Natie’s Expertise in Automotive Logistics

    Katoen Natie’s Automotive & Industry division has a proven track record of delivering tailored logistics solutions to meet the specific needs of its clients. One prime example is the Single Inbound Platform developed for a global compressor manufacturer, which plays an integral role in their supply chain. In this 'single inbound platform' solution for a global compressor manufacturer, components from suppliers around the world are directed to a single inbound platform, expertly managed by Katoen Natie. Here, the components undergo several processes to prepare them for production or further distribution: 1.      Receiving and Inspection Upon arrival, each component is inspected to ensure it meets the manufacturer’s exacting quality standards. Any discrepancies are addressed immediately, ensuring that only the best parts move forward in the process. 2.      Sorting and Consolidation Components are sorted based on their destination or intended use. This critical step helps maintain an organized flow of materials to the production line or for distribution to other facilities. 3.      Packaging and Labelling Once sorted, the components are repackaged and accurately labeled. This ensures each part is easily identifiable and traceable, minimizing the risk of errors during assembly or further processing. 4.      Just-In-Time Delivery In automotive manufacturing, timing is everything. Katoen Natie ensures that components are delivered exactly when they are needed, aligning perfectly with the manufacturer’s production schedule. This approach minimizes storage needs at the production facility and ensures a smooth, uninterrupted assembly process.

    Benefits to the Customer

    The implementation of Katoen Natie’s Inbound Consolidation Platform provides several key advantages to the customer: 1.      Cost Savings By reducing the number of inbound shipments and optimizing logistics, manufacturers experience significant cost savings. This efficiency leads to lower operational costs and improved profit margins. 2.      Enhanced Production Efficiency With components arriving on time and in perfect condition, production lines can run smoothly without interruptions. This boosts overall productivity and ensures that manufacturers consistently meet their production targets. 3.      Scalability Katoen Natie’s ICP model is highly flexible, allowing manufacturers to scale operations up or down based on market demand. This adaptability is essential in responding to fluctuations in the market and maintaining a competitive edge.

    Conclusion

    Katoen Natie’s expertise in creating and managing Inbound Consolidation Platforms represents a game-changing approach to automotive and industrial logistics. By consolidating components from multiple suppliers into a single, streamlined platform, Katoen Natie ensures that its clients—such as the global compressor manufacturer—can maintain efficient, cost-effective, and high-quality production processes. This specialization not only improves operational efficiency, but also strengthens the manufacturer’s position in the highly competitive automotive market. For further insights and updates on the evolving landscape of Automotive and Industry, let’s stay connected. Thibaut Van den Berghe thibaut.vandenberghe@katoennatie.com Katoen Natie Automotive
    Read more
  • 16.09.24
    The Synergy of Automation, Innovation, and Sustainability
    At Katoen Natie BU Consumer Goods and Industry, continuous improvement is not just a goal—it's embedded in our operational DNA. Whether tackling quick wins or embarking on large-scale projects, we are dedicated to implementing automated solutions and driving innovation. Our commitment to sustainability is aligned with four key Sustainable Development Goals (SDGs) that have a significant impact on the logistics industry. This ensures that our progress is both measurable and responsible.  

    SDG 3: Good Health and Well-Being

    Automation at Katoen Natie is about more than just efficiency—it’s about improving the health, safety, and well-being of our workforce. Our focus on ergonomic solutions, such as automated picking platforms, significantly reduces the physical strain on our employees. Our goods-to-person systems minimize unnecessary walking and heavy lifting, allowing our teams to focus on more critical tasks. This boosts productivity while improving the overall well-being of our staff. Additionally, solutions like automated wrapping machines, box conveyors, and palletizing robots streamline operations, reducing manual handling and lowering the risk of injury. These innovations contribute to safer, more efficient processes across our sites.

    SDG 9: Industry, Innovation, and Infrastructure

    Our IT strategy is a reflection of our commitment to innovation. By centralizing the management of hardware and software while allowing individual business units to develop specialized systems like our Warehouse Management System (WMS), we offer flexibility and control. This unique approach ensures we stay competitive and cost-efficient. Our storage solutions are designed to maximize space and enhance efficiency, supporting both innovation and sustainable infrastructure.

    SDG 12: Responsible Consumption and Production

    As part of our commitment to sustainability, we have embraced refurbishment services to optimize product flows and extend lifecycles, providing cost-effective solutions that align with circular economy principles. Our Box Machine systems create packaging tailored to the exact size of each product. This reduces packaging material, cuts costs, minimizes waste, and eliminates the need for extra filler materials—enhancing both efficiency and sustainability.

    SDG 17: Partnerships for the Goals

    Our mission is to provide flexible, high-quality logistics solutions that give our clients a competitive edge. We achieve this through on-time delivery, lean processes, and reduced inventory costs. With years of experience as a logistics service provider, we handle complex operations with precision, delivering the highest standards of quality in an ever-evolving global market.

    The Journey Ahead

    At Katoen Natie, we are committed to a future where automation, innovation, and sustainability come together seamlessly. By focusing on health, innovation, responsible consumption, and partnerships, we are transforming logistics for a sustainable tomorrow. Join us as we continue to push the boundaries of what’s possible in our industry.
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  • 30.08.24
    Market Insights: The World of Apparel
    In recent years, the apparel industry has been undergoing a transformation as sustainability has moved from being a buzzword to a core value. Consumers, brands, and policymakers alike are increasingly focused on the environmental and social impacts of fashion causing the market to shift towards more responsible practices. This shift is driven by several key factors that are reshaping the market in profound ways.

    Emergence of Sustainable Fashion

    Sustainability is no longer just a trend—it's becoming a necessity. Recent fashion events in 2023 and 2024 have highlighted the rise of sustainable brands that prioritize eco-friendly materials, ethical production processes, and transparency in their supply chains. These brands resonate with consumers who increasingly seek out clothing that aligns with their values. According to recent surveys by the Capgemini Research Institute, 79% of consumers prefer to purchase from brands that are committed to sustainability. Moreover, 63% of organisations have seen revenue growth through sustainability initiatives in 2023. [caption id="attachment_12977" align="alignnone" width="512"] Sustainable fashion industry statistics[/caption]

    The Conscious Consumer

    One of the most significant drivers of sustainability in the apparel industry is the rise of conscious consumers. Modern shoppers are no longer just interested in how clothes look or how much they cost. They are increasingly concerned with where their garments come from, how they are made, and what happens to them after they are discarded. This has forced companies to rethink their supply chains, materials, and business models.

    Digital Transformation in Fashion

    Technology is playing a crucial role in advancing sustainability in the apparel industry. From blockchain for supply chain transparency to AI-driven design tools that reduce waste, technological innovation is helping brands become more sustainable. For example, blockchain technology is being used to track organic cotton from farm to store, ensuring transparency, while AI-driven design tools help reduce fabric waste by optimizing patterns and minimizing excess production. Technology also empowers consumers to make more informed choices. Apps that track the sustainability of brands or allow consumers to resell or recycle their clothes are becoming popular, further promoting a circular economy in fashion. This is possible through what is termed as ‘connected products’. Through our partnership with Twintag, Katoen Natie assists our customers on their digital transformation journeys in creating 'connected products' with digital experiences.

    Conclusion

    Sustainability in the apparel industry is no longer optional—it’s essential. As consumer demand for ethical and environmentally friendly products continues to rise, brands that fail to adapt risk being left behind. However, those that embrace sustainability, innovate in materials and processes, and prioritize transparency stand to gain a competitive edge in this evolving market. The road to sustainability in fashion may be challenging, but it is also filled with opportunities for brands that are willing to lead the way. At Katoen Natie, we are committed to supporting your journey with innovative solutions that help you excel in this dynamic industry. For further insights, inquiries, or to discuss how Katoen Natie can support your sustainability journey, let's stay connected. Paul Boterman paul.boterman@katoennatie.com Katoen Natie Apparel, Sport and Leisure
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  • 28.08.24
    Automotive Market Insights 2024: Electrification and the Ageing Carpark
    Introduction
    As we progress into 2024, the automotive industry faces a pivotal transformation, driven by two key trends: electrification and the ageing carpark. These trends are shaping the future of transportation, influencing market dynamics, consumer behaviour, and the broader economic landscape. In this article, we explore these trends, their implications, and what they mean for stakeholders in the automotive sector.
    Electrification: The Future of Mobility
    Electrification is the shift from internal combustion engine (ICE) vehicles to electric vehicles (EVs). This transition is accelerating due to several driving factors:
    1. Environmental Concerns: Growing awareness of climate change and the urgent need to reduce carbon emissions are pushing both consumers and governments toward greener alternatives. EVs, which produce zero tailpipe emissions, are seen as a crucial solution for reducing air pollution.
    2. Technological Advancements: Innovations in battery technology have significantly improved the range, efficiency, and affordability of EVs. For instance, the development of solid-state batteries promises greater energy density and faster charging times, making EVs even more viable for everyday use.
    3. Government Policies: Governments worldwide are introducing policies to boost EV adoption, including subsidies, tax incentives, and stricter emission regulations for ICE vehicles. Countries like Norway and the Netherlands are at the forefront, with plans to phase out the sale of new ICE vehicles in the near future.
    4. Infrastructure Development: The expansion of EV charging infrastructure is critical for widespread EV adoption. Governments and companies are investing heavily in fast-charging networks, making it easier and more convenient for consumers to switch to electric vehicles.
    Ageing Carpark: A Growing Concern
    While electrification is gaining momentum, the ageing carpark trend is also becoming increasingly significant. The ageing carpark refers to the rising average age of vehicles in use, and this trend is driven by several factors:
    1. Economic Factors: Economic uncertainties and the high cost of new vehicles are leading consumers to keep their cars for longer periods. The average age of vehicles on the road continues to rise, with many cars remaining in service for over a decade.
    2. Reliability and Durability: Modern vehicles are designed to last longer, with improved reliability and durability. This allows cars to remain functional and safe for extended periods, reducing the immediate need for replacement.
    3. Maintenance and Repair: As vehicles age, they require more frequent maintenance and repairs, creating opportunities for the aftermarket industry. However, older vehicles may not meet current safety and emissions standards, raising concerns about their continued use.
    Impact on Supply Chain and Logistics
    The trends of electrification and the ageing carpark present both challenges and opportunities for supply chain and logistics operations:
    1. Complexity and Diversification: The transition to EVs introduces complexity into the supply chain. EV components, particularly batteries, require specialized handling and transportation. Additionally, the diversification of vehicle types on the road necessitates a broader range of parts and materials, complicating inventory management and logistics planning.
    2. Sourcing and Manufacturing: The demand for EV batteries puts pressure on the supply of critical raw materials like lithium, cobalt, and nickel. Ensuring a stable supply chain from mining to manufacturing is essential. On the other hand, the ageing carpark drives demand for replacement parts and maintenance supplies, which must be sourced and distributed efficiently.
    3. Sustainability and Compliance: Logistics providers must adapt to stricter environmental regulations and sustainability goals. This includes reducing the carbon footprint of transportation and ensuring compliance with recycling and waste management standards, particularly for hazardous materials like batteries.
    Katoen Natie's Role in Supporting OEMs
    Katoen Natie, a leading logistics service provider, is well-positioned to support original equipment manufacturers (OEMs) in navigating these challenges. Here's how:
    1. Specialized Handling and Storage: Katoen Natie offers advanced facilities and expertise for handling and storing EV components, including batteries. Their state-of-the-art warehouses are equipped to manage temperature control, safety, and security requirements for sensitive materials.
    2. Integrated Supply Chain Solutions: Katoen Natie provides end-to-end supply chain solutions, from raw material sourcing to final product delivery. Their integrated approach ensures seamless coordination and efficiency, reducing lead times and optimizing inventory levels.
    3. Sustainability Initiatives: Committed to sustainability, Katoen Natie employs eco-friendly practices in their logistics operations. These include using electric and low-emission vehicles in their transportation fleet, energy-efficient warehousing, and comprehensive recycling programs for packaging and waste materials.
    4. Aftermarket Support: With the ageing carpark driving demand for aftermarket services, Katoen Natie offers robust logistics support for spare parts and maintenance supplies. Their extensive network and expertise in reverse logistics ensure timely and reliable delivery of parts to repair shops and consumers.
    Conclusion
    The trends of electrification and the ageing carpark are reshaping the automotive landscape in 2024. These changes present both challenges and opportunities for supply chain and logistics operations. By leveraging specialized expertise, integrated solutions, and a commitment to sustainability, Katoen Natie is poised to support OEMs in navigating this evolving market. The future of mobility is undoubtedly electric, but managing the balance between new and old vehicles will be key to creating a sustainable automotive ecosystem. For further insights and updates on the evolving landscape of Automotive and Industry, let’s stay connected. Thibaut Van den Berghe thibaut.vandenberghe@katoennatie.com Katoen Natie Automotive
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